Products for furnace lining
Our product range includes lining equipment, insulation material and templates (forms) for lining induction crucible furnaces, also known as coreless induction furnaces.
Automatic Wall Vibrator
Pneumatic vibration unit with 2 to 5 arms for even compaction of the furnace wall lining, using the knocking-effect principle.
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Floor Vibration Plates
Central compaction of the furnace floor using one to three vertically striking pneumatic vibrators, without stressing the insulation.
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Vibrator Lifting Device
Vibrator Lifting Device with electric cable winch and separate control unit — frees up the workshop crane and ensures repeatable lifting heights.
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Fork Vibrators
Hand-guided pre-compaction tools with fork, spatula or foot plate attachments for hard-to-reach areas of the furnace lining.
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A different template size, more vibration arms or a special application? We build lining equipment to your specifications.
Request a quoteTo complement our lining equipment, we offer insulation material for lining the furnace coil:
- Insulation combi sets
- Flexible, cold-formable laminate of glass-fabric-reinforced phlogopite mica paper (silicone-impregnated) and calcium silicate fiber. Rolls of 10 or 25 m length, 0.50 or 1.00 m wide, cut to size on request.
- Insulation film
- Cold-formable, glass-fabric-reinforced phlogopite mica paper with silicone binder. Rolls of 10 or 25 m length, 0.50 or 1.00 m wide, special sizes on request.
- Insulation mats
- Non-combustible, asbestos-free alkaline earth silicate fiber material, 2, 3 or 5 mm thick. Rolls of 20 or 25 m length, 0.50 or 1.00 m wide.
- Adhesive for insulation material
- Based on mineral fillers and a plastic dispersion, leaves no residue on the coil.
For the lining process, we also make templates to measure:
- Melting cylinders
- Expendable template that melts down with the first charge, made to your furnace dimensions.
- Permanent templates
- Reusable template for recurring furnace sizes, made to your furnace dimensions.
Questions about furnace lining
What does lining a coreless induction furnace involve?
Lining means installing the refractory lining of the furnace. The dry lining material is filled in and compacted with vibration equipment: first the furnace floor with a floor vibration plate, then the wall between the furnace coil and the template (form) with an automatic wall vibrator.
Which equipment is needed to line an induction crucible furnace?
A floor vibration plate for the furnace floor and an automatic wall vibrator for the wall, optionally with a vibrator lifting device. Fork vibrators pre-compact hard-to-reach areas. We also supply insulation material and templates.
Does KLEIN build custom versions?
Yes. For example, we build wall vibrators with four or five vibration arms, floor plates also with horizontally working vibrators or as a modular set, and fork vibrators are always made to customer specification.
Does KLEIN deliver abroad?
Yes. Our equipment is in use with customers in over 45 countries, from Europe and North and South America to Asia and Australia.
How do I get a quotation?
Send us the data of your furnace, such as the template diameter, via the contact form or by email to office@klein-foundry-systems.com. You can also call us at +49 5207 4643.
Let's shape the future of your foundry technology together
Send us the data of your furnace. We will tell you which equipment fits.